Hyper-plasma as Polyurethane and Epoxy Release Agents Replacement
Release agents play a substantial part in the production of polyurethane and epoxy parts and products.
On the one hand, they ensure process reliability by facilitating a clean and easy de-molding of the PUR- and epoxy-parts. Consequently, modest dosing quantities (short application times) and minimized reject rates are required. On the other hand, the release agents also define the optical look (gloss) and surface effect features of the PUR- and epoxy work-piece.
With our extensive research and expertise in surface treatment technology we provides optimized solutions to the customer and replace the release agent as disturbing factor in production process. High yield and long stay are few of the remarkable features of our surface treatment for replacement of release agents. We are convincing not only technically but also economically.
STORM’s PROJECTS Lab. sets new standards also with regards to ecological and bio-functional features and in health and safety at the works stuff and personal. For years now, STORM’s PROJECTS has offered solutions containing silicone or other organic solvents. Furthermore, silicone-free solutions are our credo!
We replace the more release agent
In the production of high-quality PUR- and epoxy-products there is a multitude of possibilities of variation regarding the choice of surface treatment processes we offer. Inevitably, this results in the replacement of release agent having to be adapted to the basic conditions, in order to ensure maximum efficiency. STORM’s PROJECTs Lab. therefore supports the market with a global team of experienced and qualified application engineers, who work out solutions and technological processes together with the customer on location.
Links
[storm’s projects] solutions for plastic mold release
If You plans to works without a mold release agent at all, —
See the applications as follow:
An aircon ventilator produced with NO RELEASE AGENT!
Plastic part surface: quality of release–free application
Saving cost by not apply of a release agent at plastic moulding
Surface’s complicity of a plastic moulding part
To resolve the plastic moulding problem by no using a release agent for the parts Ejection or release from the mold tool, please ask us for solution or supply the case specific technology. We gladly help You to reduce the production costs!
The STORM’s PROJECTS Lab. has a long history of innovative product’ and process’ development. We specialize in the plasma technology development, production equipment for it and offering the service of high-performance hyper-plasma treatment for custom applications like:
antistick and surface-wear protection for molding, stamping and cutting tools. We are concerned not only with meeting the needs of the industries we serve today, but are also committed to developing technologies and technological processes for the customers and markets of the future. In addition to supplying sophisticated proven solutions that satisfy our customers’ needs, we specialize in providing expert technical consultation to help our customers obtain optimum performance with all modern and innovative technologies.
Applications
STORMs PROJECTS technologies are available for all plastic polymers and processes and their tools as well. Our Mold Release Replacement technologies have been developed to meet the manufacturing requirements of plastic processors and plastic items surface’ effects, qualities and properties. Being plasma treatment processing STORM’s PROJECTS technologies allow for superior "
more"
release,
improved flow, excellent surface appearance and ease of application.
| more release for
Nylon
Polyethylene
Polypropylene
ABS
Phenolics
Epoxies
PVC
Polycarbonates |
improved flow for
Thermosets
Thermoforms
Polyester
Polystyrene
PEEK
Polyamide
Polyurethane
Polyolefins
|
Materials - Plastics of items
Urethanes
Nylon
ABS
Phenolics
Epoxies
Vinyls
Acetals
Acrylics
Polycarbonates
FRP
|
Technological Processes
Injection or Blow Molding
Rotational & Compression Molding
Vacuum Forming
RIM & Lay-Up
Sheet Molding & Potting
Protective Molding
Transfer Molding
Thermoforming
Encapsulating
Laminating & Extrusions
|
OUR SURFACES ON YOUR TOOLS ALLOW:
Application’s Characteristics
Solvent based release agent is replaced
polymer items have better look
Application to hot and cold tools’ surfaces
Provides excellent just-in-time flow production
Excellent chemical and thermal stability
Operator "bio" friendly
Environmentally friendly
|
Benefits for producers & tools’ users
Multiple release cycles
No transfer to molded parts
No interference with post finishing and bonding
Illuminate build-up on surfaces
Improved productivity through cut cleaning downtime
Corrosion & wear protection of molds and dies
Easy release from mold’s tool even complex forms
Reduced reject rates
High value-in-use parts and tools
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